Rotary Table Low Pressure Molding Machine

Features
Low pressure molding production is a process uses hot liquidify Polyamide material.
Wire harnesses, connectors, sensors, micro switches, etc. These Automotive Electronics need to be waterproof and durable. rapid production,  environmental protection, reduce the defect rates and better outlook design, the application of low-pressure injection machines in this automotive industry has gradually increased.
Our research team makes their efforts on the designing of the low-pressure molding machine, King's Solution Corp. recently have 5 new LPM  patents (Taiwan patents no. M496549, M525837 and M530471), (China patents no. ZL201420646124.2 and no. ZL201420647977.8).
Our LPM Low Pressure Molding Machine, CE marking certified, with its very low injection pressure 20~500psi (1.5~35 BAR), flow into the mold cavity and electronic parts to be encapsulated. Hot-melt Polyamide starts cooling down when it touches the cavity, then apply continuous injection pressure. The over-molding process will not harm any fragile solder joint of the circuit board(PCB). It's used to replace toxic and cumbersome conventional potting processes, gradually spread out the world in market such as automotive market, medical, military, domestic appliance market.
Low pressure molding leads the way to protect fragile electronics parts against moisture, dust-proof, moisture-proof, insulation, temperature resistance, flame retardant, vibration reduction, well bonding, waterproof, etc. Suitable for electronic components such as wire harness, micro switches that require waterproof function, automotive electronic sensor.
  • Rotary Low Pressure Molding Machine driven by compressed air and servo motorised. energy saving, ideally for clean room and laboratory.
  • Multi station rotary design, put in, takeout products and molding finish at the same time. Reduce the waiting time and the cost of production.
  • Customization for different requirements of our customers' production.
  • According to customers' product, we can adopt and design the accessory equipment for the production convenience.
  • The Pressure adjusting valve control the pressure of injection.
  • Two PID thermal temperature control zones(Melting tank and nozzle).
  • Melt tank made from aluminum alloy, Teflon coated, heating evenly and rapidly, much easier to clean.
  • Nozzle connected to melt tank, injection unit driven by air pressure.
  • Nozzle directly connected to gear pump and no heating pipe, avoid material crystallization.
  • Sealing cover, Safety Light curtain, pneumatic door and dual palm safety button for personnel safeguard.
  • Multi-Language PC Base industrial type Linux core system.
  • 1000 sets of mold settings can be stored and export as backup.
  • Complete record of history settings & warnings. Built in USB connect.
  • On-line control and maintenance service.
Main specifications
MODEL KL-VHR-02-2-09-1
Injection Unit
Injection Type Horizontal Injection
Capacity L 6
Injection Capacity c.c / r 8.98
Reducer 1:15
Pump Speed r.p.m 0~334
Injection Flow cc/min 0~3000
Nozzle Stroke mm 60
Nozzle Contact Force kg 155
Nozzle Height mm 100~150
Clamping Unit
Clamping System Air
Clamping Force Tf 2.4
Opening Stroke mm 160
Mould Space mm 285
Min Mould Space mm 125
Size of Mold mm 300*200
Diameter of Platen mm φ580
Mold Station 2(Servo)
Ejector Air
Ejector Force kg 155.0
Ejector Stroke mm UP 60
Electrical Equipment & General
Power Source / Voltage V / HZ 1 ø - 220/60
Drive Motor KW 0.4(injection)+0.75(rotary)
Heater KW 4
Temperature Control Zone ZONE 3
MISCELLANEOUS
Pressure in Air System kg/cm2 5
Dimension of Machine(L*W*H) m 1.6*1.1*2.1
Weight of Machine T 0.6
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